Magnetic Destoner

Magnetic Destoner Specification

Frequency
50 Hz

Voltage
220-240 V

Magnet Grade
NdFeB

Surface Finish
Powder Coated

Power
2 HP

Application
Grain Cleaning, Pulses, Seeds, Spices, Rice Mill

Composite
Mild Steel

Material
Mild Steel & Stainless Steel

Power Supply
Electric

Product Type
Other

Magnet Category
Other

Magnet Type
Other

Shape
Other

Size Range
Standard and Custom Sizes Available

Weight
750 kg approx.

Color
Blue & Silver

Usage & Applications
Removing Stones, Metals, Iron from Grains and Seeds

Capacity
2 to 5 tons/hour

Installation
Onsite Available

Control System
Manual/Optional PLC

Feed Rate
Adjustable

Noise Level
Low

Serviceability
Easy Maintenance

Dust Collection
Provided

Efficiency
Above 99%

Drive Type
Direct Drive

Corrosion Resistance
Yes, due to powder coating

Operation Mode
Automatic

Mounting
Floor Mounted

Packing Type
Wooden Box or As Required

Safety Features
Overload Protection, Enclosed Design

Magnetic Destoner Trade Information

Minimum Order Quantity
1 Unit

Payment Terms
Cash in Advance (CID)

Supply Ability
500 Units Per Month

Delivery Time
15 Days

Main Export Market(s)
Asia, Middle East, Africa

Main Domestic Market
All India

Magnetic Destoner About

A Magnetic Destoner is a machine that removes impurities, such as stones, metal fragments, and other contaminants, from grains, pulses, and other food products using magnetic separation.

Key Components:

1. Magnetic Drum: Strong magnetic field attracts metal impurities.

2. Vibratory Feeder: Evenly distributes material for efficient separation.

3. Non-Magnetic Chute: Cleaned material discharge.

4. Control Panel: Regulates machine operation.

Working Principle:

1. Material feed into the machine.

2. Vibratory feeder spreads material evenly.

3. Magnetic drum attracts metal impurities.

4. Clean material discharged through non-magnetic chute.

Applications:

1. Food Processing: Grains, pulses, rice, wheat, corn.

2. Pharmaceutical: Removal of metal contaminants.

3. Chemical: Separation of magnetic impurities.

Benefits:

1. Efficient impurity removal.

2. Improved product quality.

3. Reduced risk of equipment damage.

4. Increased productivity.

Types:

1. Permanent Magnetic Destoner

2. Electro Magnetic Destoner

3. Automatic Destoner

Superior Grain Cleaning Efficiency

The Magnetic Destoner is meticulously built to deliver exceptional efficiency-removing more than 99% of stones, iron, and metals from grains and seeds. Utilizing rare earth permanent magnets and a direct drive, it ensures both high throughput and consistent performance in removing harmful contaminants, safeguarding both product quality and processing equipment.

Robust and Safe Construction

Crafted with mild and stainless steel, this machine features an enclosed, powder-coated body that resists corrosion and reduces dust emission. Its floor-mounted design, built-in overload protection, and low noise output create a secure and reliable environment for operators during continuous use in busy processing facilities.

Flexible Operation & Easy Maintenance

With its adjustable feed rate, options for manual or PLC control, and easy-access servicing points, the Magnetic Destoner adapts effortlessly to various production scales and user preferences. Onsite installation, easy maintenance, and comprehensive support further enhance operational convenience and uptime.

FAQ's of Magnetic Destoner:

Q: How does the Magnetic Destoner function during the grain cleaning process?

A: The Magnetic Destoner operates automatically-feeding grains through an adjustable hopper, where integrated rare earth permanent magnets efficiently separate stones, iron, and metal particles from the product stream, ensuring a purity level above 99%.

Q: What types of materials can this destoner effectively process and purify?

A: This machine is suitable for cleaning grains, pulses, seeds, spices, and products processed in rice mills. Its robust magnet system efficiently removes stones, metals, and iron from a wide range of agricultural materials.

Q: When is onsite installation and maintenance service available for the Magnetic Destoner?

A: Onsite installation is available upon delivery and can be scheduled at your convenience. Additionally, the destoner's easy maintenance access allows for minimal downtime and efficient servicing whenever required.

Q: Where can this Magnetic Destoner be installed and operated?

A: The destoner is designed for floor mounting in grain processing plants, rice mills, spice cleaning units, and other food industries across India and for export markets. Standard and custom sizes are available to suit different facility layouts.

Q: What are the main benefits of using a powder-coated, enclosed design for this machine?

A: The powder-coated, fully enclosed structure prevents dust leakages, enhances corrosion resistance, and prolongs the machine's lifespan-while ensuring safe, clean, and quiet operation in challenging processing environments.

Q: How does the control system enhance user convenience and operational flexibility?

A: Users can choose between a manual control system or an optional PLC (Programmable Logic Controller) for automated operation, allowing flexible adjustment of the feed rate and seamless integration into existing production lines.

Q: How does the Magnetic Destoner ensure safety for the operator?

A: Operator safety is ensured through overload protection systems, low noise design, and an enclosed structure, significantly reducing the risk of injury and creating a safe working environment for continuous operations.

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