Electromagnetic Drum pulley

Electromagnetic Drum pulley Specification

Voltage
220V to 415V AC

Magnet Grade
Custom industrial grade

Frequency
50 Hz

Application
Magnetic separation, conveyor belt metal removal

Composite
Sturdy mild steel structure with electromagnetic coils

Material
High-grade mild steel and insulation materials

Surface Finish
Anti-corrosive / powder coated

Power
1 kW to 10 kW (Depending on drum size)

Power Supply
Electric, continuous duty

Product Type
Drum Pulley Magnet

Magnet Category
Electromagnetic separator

Magnet Type
Electromagnetic

Shape
Cylindrical drum

Size Range
Diameter from 300mm to 1600mm

Weight
Varies by size typically 50 kg to 500 kg

Color
Industrial grey or as per customization

Usage & Applications
Removal of tramp iron and ferrous contaminants from bulk materials in industries like mining, recycling, cement, and coal

Capacity
Handles conveyor load up to 250 tons/hour

Drum Rotation Speed
50 to 150 RPM

Ingress Protection
IP55

Magnet Field Strength
2000 to 3500 Gauss range

Cooling Method
Natural air cooled

Safety Feature
Overload protector and warning indication

Service Life
Designed for heavy-duty, continuous operation

Core Design
Efficient coil winding for uniform magnetic field

Control Panel
Available with automatic on/off and overload protection

Operating Temperature
Up to 70°C continuous

Installation
Flange-mounted or shaft-mounted on conveyor head

Electromagnetic Drum pulley Trade Information

Minimum Order Quantity
1 Piece

Supply Ability
100 Pieces Per Month

Delivery Time
5 Days

Main Export Market(s)
Asia, Middle East, Africa

Main Domestic Market
All India

About Electromagnetic Drum pulley

Electromagnetic Drum Pulley (EMDP) is a magnetic separator that uses a rotating drum to separate ferrous metals from non-ferrous materials in waste processing, recycling, and mining applications.

Key Components:

1. Electromagnetic Drum: Rotating drum with electromagnetic coils.

2. Shaft: Supports the drum and facilitates rotation.

3. Frame: Houses the drum and shaft.

4. Control Panel: Regulates electromagnetic field.

Working Principle:

1. Material feed onto the drum.

2. Electromagnetic field attracts ferrous metals.

3. Ferrous metals cling to the drum.

4. Non-ferrous materials fall off.

5. Ferrous metals released as drum rotates.

Specifications:

1. Drum Diameter: 12-48 inches (300-1200 mm).

2. Drum Width: 12-96 inches (300-2400 mm).

3. Magnetic Field Strength: Up to 20,000 Gauss.

4. Power Supply: 220/380V, 50/60Hz.

5. Capacity: 10-500 tons/hour.

Precision Magnetic Separation for Industrial Applications

Our Electromagnetic Drum Pulley efficiently separates ferrous material from bulk goods on conveyor systems. Designed for sectors such as mining, recycling, cement, and coal processing, its uniform magnetic field and high load capacity (up to 250 tons/hour) make it indispensable in maintaining product quality and protecting downstream equipment.

Durable Construction and Advanced Safety Features

Built with sturdy mild steel and powder-coated for corrosion resistance, this drum pulley offers longevity in rigorous operating conditions. The integrated overload protector and warning indication system ensure safe, continuous operation, while the IP55 protection guards against ingress of dust and water. Its efficient air-cooled design supports operation up to 70C.

Flexible Installation and Control

Choose from flange-mounted or shaft-mounted configurations to suit your conveyor's head. The control panel provides seamless automatic on/off switching and protects against system overloads, simplifying process management. Powered by 220-415V AC, it supports various power ranges and is customizable to meet variable industrial demands.

FAQ's of Electromagnetic Drum pulley:

Q: How is the Electromagnetic Drum Pulley installed on a conveyor system?

A: The drum pulley can be installed either as flange-mounted or shaft-mounted on the conveyor head, providing flexibility to match different conveyor setups. Detailed installation instructions are provided to ensure proper fit and reliable operation.

Q: What applications benefit most from using this electromagnetic drum pulley?

A: Industries such as mining, cement, recycling, and coal processing benefit greatly, as the pulley efficiently removes tramp iron and ferrous contaminants from bulk materials, protecting equipment and improving product purity.

Q: When should the overload protector and warning system be used?

A: The overload protector and warning indication system engage automatically whenever the drum experiences operational stress above safe levels. This feature helps prevent equipment damage and enhances operator safety during continuous, heavy-duty use.

Q: Where should the drum pulley be operated for optimal performance?

A: For best results, operate the drum in environments where temperatures do not exceed 70C. Ensure adequate air flow for natural air cooling, and avoid areas with excessive moisture beyond the IP55 specification to maintain performance and longevity.

Q: What is the process for removing ferrous materials using this drum pulley?

A: As bulk material passes over the drum on a conveyor, the uniform magnetic field captures and separates ferrous contaminants, allowing only clean material to proceed. This process is continuous, requiring minimal operator intervention due to automatic controls.

Q: How does the control panel enhance operational efficiency?

A: The integrated control panel provides automatic on/off switching and overload protection, ensuring the pulley only runs when needed and preventing damage from excessive loads. This automated system improves safety, extends equipment life, and streamlines process management.

Q: What are the main benefits of choosing this electromagnetic drum pulley?

A: Key benefits include robust, heavy-duty construction, high magnetic separation efficiency, flexible installation, advanced safety features, and minimal maintenance requirements, all contributing to increased operational reliability and lower downtime in demanding industrial environments.

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